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OpenEVSE board for juicebox

I am considering buying the new juicebox retrofit board to get myself started in the OpenEVSE world. I have exactly zero experience with OpenEVSE, and some experience with DIY electronics (ESP-home).


Could someone help me figure out, before I jump in:


* Is that board all-inclusive, or is any additional hardware required?

* Is it compatible with a screen, or at least a button?

* Is it pre-flashed, or do I need to get a programmer too? Which one?


Thanks in advance.


Are any others on these forums using OpevEVSE in Tech classes or workshops? Would like to network with you as we are evolving EVSE Tech training in Community Colleges.
We have a half dozen JuiceBox EVSEs, various models at our college as part of an EVSE Tech class. Including one of the original kits that looks like an oversized alkaline battery. Though we are not going to get updated JuiceBox EVSEs on a schedule and approved to install at our college, we do use them as part of an EVSE technician workshop. Updating these to demonstrate OCPP features would be awesome. Has anyone else used these update boards on JuiceBoxes in a classroom/workshop setting? Would like to share experiences, perhaps share on a local alternative energy podcast!

@ Ernest,


J1 is GFCI

J2 is Test coil

J3 is AMP CT 


We grouped them in a bold white box to help clarify.

@Jeffrey Martin

I get a new "No Ground" error every time I shut off the breaker to my JB V1 with OpenEVSE rescue board installed.  I was advised this is not an issue, and there may be a firmware revision released in the future to optimize the timing of the no ground error.


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Thank you


Can you confirm on the new OpenEVSE board (photo below) that GFCI coil is J1 (circled in red), and GFCI Test Coil is J2 (circled in blue)?

image


I'm also seeing an error of "Earth ground check failed".  I've inspected the board and everything seems to be in order.  LED2 on the board is lit green and LED1 is not lit at all.  My Juice Box is v1 (see attached image), and my openEVSE board is hardware version 1.0.3.


How can this error be fixed?  Do I need a replacement board?  Is it safe to charge my car in the meantime?  Thanks.


image

Hi and Thanks


Can you confirm on the OpenEVSE board:


GFI coil goes to J1 (circeled in red)


GFI Test Coil goes to J2 (circled in blue)


Thanks!

image






This drawing may help a little.

https://github.com/OpenEVSE/OpenEVSE_PLUS/blob/master/OpenEVSE_PLUS_v5/Advanced_v5_2020.pdf


From the Bottom of the image to the top.


The coil with 2 black wires is the AMP current coil. (not polarized)


The Blue wires right above and next to the Blue MOV Disk that go to the input side of the relay are AC INPUT (not polarized)


The next set of Blue that go to the output EV J1772 side of the relay labeled AC-J are AC TEST  (not polarized)


The Black connector with 3 wires (The 2 Blue are 12v Coil for the relay) and the Pilot are DC RELAY and PILOT  (not polarized) 


The Red wires are the GFCI Test Coil  (not polarized) 


The black connector above the red wires is GFCI coil.  (not polarized)  







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Hi, can someone point me in the right direction for soldering screw connectors on the V1 board for use on Juicebox V1 with metal case? The new OpenEVSE board is labelled somewhat differently than OEM board. For example, OpenEVSE board does not have J7 or J9 labels, but OEM board does. Also not clear how to preserve polarity. Want to know what connects where and with what polarity. Thanks.

image


As Chris Perelstein stated, can you state the connectors specs used, and we can crimp on terminals and use that?  Thanks


"Any shot you could also provide the specs on the connectors used on the v1? I have a v0 that I'd be down for crimping some terminals on to in lieu of soldering screw terminals if I knew what to order."

Thanks, that's exactly what I was expecting.

@Erik.


Remove part U2 the 3.3v regulator that powers the On-board WiFi.


The 6 pin harness between the controller and WiFi LCD has 2 red wires that cross and a Green and Yellow wire that cross. Each set will need to be uncrossed on one end so the harness is straight through.




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* Is it compatible with a screen, or at least a button?

OpenEVSE moved away from physical buttons about 5 years ago, none of our products are compatible with a button without compiling custom firmware. The retrofit board is compatible with all OpenEVSE parts including displays and temperature sensors. If you want to add the LCD display with WiFi you will need to reconfigure the included wiring harness and disable the on-board WiFi. We can do this for you if you order all the parts from us.

 I have a v2 board in my JuiceBox and Color LCD kit.  How do I make the needed changes to the wiring harness and disable the onboard WiFi myself?

@Ben Ford Regarding the screw terminals, I think OpenEVSE has offered to solder on the screw terminals before shipping if you make a special request.  Also, there has been some discussion of the LEDs and options on the OpenEVSE Discord channel:  https://discord.gg/Y3ftbUd4rR



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I will throw out there that I have a v0 and possess very mediocre soldering skills. Was hoping to crimp some connectors instead. Honestly I'd just go for the soldering. It's literally the easiest soldering job I've ever done to put the screw terminals on. Only "tricky" part is I had to reroute wires due to different enough locations and had to replace the coil test wire as it couldn't quite reach. Again this was super easy as I already had comparable wire lying around.



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