Possible to repair braided wire on Struthers-Dunn relay?
M
Mark Fickett
started a topic
about 4 hours ago
I believe there was a short in my OpenEVSE due to one of the 240V supply wires coming loose from the screw terminal on the relay. Likely a bad install on my part, which I feel lucky did not cause a more serious problem, and I have ordered the new Packard C240C relay + harness + a ferrule set and crimper to replace and upgrade.
However, I'm curious for myself (and for posterity) if repairing the braided connection on the relay is possible and advisable.
It looks like I would need to solder a short section of the braid back together or solder in a short section of wire (and I'm comfortable doing that), as well as clean the contacts. From reading some other sources, it sounds like US electrical code allows soldered wire connections generally (lead solder melting temperature is well above rated wire temperatures). And then also pull in more of the supply wire so I can remove the damaged section and add ferrule ring terminations.
On the other hand, I don't want to mess around with potentially damanged electrical components, create a fire hazard, etc. So my most likely course of action is just wait and install the new relay.
Mark Fickett
I believe there was a short in my OpenEVSE due to one of the 240V supply wires coming loose from the screw terminal on the relay. Likely a bad install on my part, which I feel lucky did not cause a more serious problem, and I have ordered the new Packard C240C relay + harness + a ferrule set and crimper to replace and upgrade.
However, I'm curious for myself (and for posterity) if repairing the braided connection on the relay is possible and advisable.
It looks like I would need to solder a short section of the braid back together or solder in a short section of wire (and I'm comfortable doing that), as well as clean the contacts. From reading some other sources, it sounds like US electrical code allows soldered wire connections generally (lead solder melting temperature is well above rated wire temperatures). And then also pull in more of the supply wire so I can remove the damaged section and add ferrule ring terminations.
On the other hand, I don't want to mess around with potentially damanged electrical components, create a fire hazard, etc. So my most likely course of action is just wait and install the new relay.